We
started with two pieces of 3/4" plywood cut to 18"X19".
The two pieces were glued together and since I didn't have a vise
long enough to reach the middle. I drilled four slightly oversized
holes in one board then during the clamp up I screwed through
the holes and into the second board squeezing them together. Once
finished I had a base 1 1/2" thick. It is important that
the base is very strong.
After
some calculation we decided the inside dimensions of the vise
should be 15"X15". |
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We
used 2"x2" square stock. It is strong enough for our intended
purpose. Rick cut each piece to our designed dimensions. The two
sides are 15" high and the top piece is 19". |
| Rick
cut the ends of the top piece at 45 degree angles. You will see
later that it really makes a nice design. |
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The
three pieces are welded together. |
| Two hole are
drilled through the center of the top piece. The first hole, on
the bottom, is drilled to the exact size of the vise nut. While
the second hole, drilled on the top, is slightly larger than the
vise screw. |
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This
picture better illustrates the two sizes to be drilled. Notches
were ground into each side of the large hole using a dremel tool.
This step was necessary because our vise nut was not exactly round.
The one I purchased was a 9" screw vise from Rockler. |
| We
attached the screw nut by drilling self-taping screws into the slots
of the nut. |
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It
is important that the vise is welded square. |
Tape
was used to ensure molten metal didn't fly into the nut and ruin
our vise.
In
addition four pieces of 3/4" angle iron were cut to 2".
A hole was drilled on one side of the angle iron for the bolt.
Do this before the piece is welded to the bottom of sides. (It's
kind of hard to get this thing into a drill press later on.) This
is how the support structure is attached to the base. We didn't
get a picture because we were having too much fun welding and
drinking ice tea. |
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I
should point out that Rick's welds were so fine that grinding
was not necessary. I wish I could weld like that. In this photo
you can see how the angle iron is welded to the bottom of the
sides, then bolted to the base.
Finally,
the support structure was bolted to the base and the vise screw
was attached. The only think left was to paint the metal and laminate
the base. |
| The
finished product! |
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